| Hollow metal (steel) |
Two steel face sheets over a stiffened or mineral core. Face gauge runs 20, 18, 16 or 14 for performance Levels 1 through 4. |
ANSI/SDI A250.8 for construction and performance level. ANSI/SDI A250.4 for physical endurance. |
A250.4 Level A is 1,000,000 cycles with latching, Level B is 500,000 and Level C is 250,000. |
Yes, and this is the most commonly rated assembly in commercial buildings. Ratings from 20 minutes to 3 hours. |
The frame anchors and the bottom of the leaf, both before the face sheets. Corrosion starts at the toe of the frame where water sits. |
Hollow Metal Openings and Frames |
| Aluminum storefront |
Extruded aluminum stile and rail with an infill panel. Described by stile width — narrow, medium or wide — not by a gauge. |
No single face-sheet construction standard equivalent to A250.8. The hardware on it is graded under the ANSI/BHMA A156 series. |
Not published as an assembly rating. The cycle figures that exist belong to the hardware, not to the leaf. |
Not generally available as a rated assembly. A rated opening in a storefront line is normally a separate hollow metal or rated glazing assembly. |
The mechanically joined corners rack before anything else, and a racked leaf is what produces the drag and the latching complaint. |
Aluminum Storefront Entry Systems |
| Wood flush / architectural |
A particleboard, staved lumber or mineral core with veneer or laminate faces and edge banding on all four edges. |
WDMA I.S.1-A for architectural wood flush doors. Rated leaves additionally carry the label of their listing agency. |
Not published as a cycle count. The published performance is a duty level and a warranty term rather than a cycle test. |
Yes, up to 90 minutes in most listings. The rating is carried by the core, which is why a field cut to the leaf can void it. |
Moisture at the bottom rail, then the hinge screws, then the edge banding. In that order, and usually in that sequence. |
Wood and Flush Door Repair |
| FRP (fibreglass reinforced polyester) |
A fibreglass-faced leaf over an insulated core, normally with a pultruded stile frame. Common in kitchens, wash-down areas and coastal or chemical environments. |
No single industry-wide construction standard. Performance is stated per manufacturer against corrosion and impact test data. |
Not published as an assembly rating. Manufacturers publish corrosion and impact data instead of a cycle count. |
Limited. Rated FRP assemblies exist but availability is narrow, so a rated opening is rarely specified in FRP. |
The hardware and the frame, not the leaf. The leaf outlasts the opening around it, which is the whole reason it gets specified. |
Hollow Metal Openings and Frames |